Warehouse lighting that had to work harder at height

Gramline punches well above its weight in the Australian fencing industry. From their Smithfield facility, they manufacture and distribute fencing nationwide. It is a fast-moving operation, and the production floor needs to meet safety standards.

The ceiling height was the sticking point. As it was so high, the customer was uncertain about how much light a luminaire could emit. It would need to be powerful enough to reach the production floor where workers use heavy machinery daily.

In any case, poorly lit industrial workplaces increase the risk of accidents. SafeWork NSW highlights that inadequate lighting makes it harder for workers to:

  • Identify hazards
  • Read safety signage
  • Navigate safely around equipment

You can read more on the SafeWork NSW lighting guidance page. Gramline needed lighting that would reach the full floor area and stand up to the demands of an active manufacturing environment. They also needed a manufacturer in NSW who could produce a large amount of stock and deliver to the site.

 

Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.
Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.
Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.
Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.
Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.
Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.

 

Letting the product do the talking before the full order landed

As the customer was unsure, they chose to initially purchase four HB65X LED highbays. The stock was delivered to the Smithfield site and tested. And following that, the products were assessed on-site to check light spread and intensity. Once the customer was satisfied with the quality, the following 150 were supplied.

The HB65X is a highly popular highbay installed across warehouses and factories across Australia and favoured for its:

  • IP65 water-resistant rating: built tough for industrial and wet environments
  • 80W to 200W power options delivering up to 95–100lm/W: serious output to manage ceiling heights
  • High-grade alloy body with toughened lens: made to last in demanding conditions
  • Meanwell HLG integral driver: a premium driver grade trusted across industrial applications
  • 180-degree adjustable mounting bracket: adaptable to different ceiling configurations without fuss

In any case, Industralight provides warranties for products on request. So the Gramline team could move forward without any lingering doubt. And we stayed hands-on throughout, being just a phone call away.

 

Products used in this project

Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.
Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.

 

A warehouse that is brighter, safer and fully compliant

Every corner of the Smithfield production floor is now evenly and reliably lit. The HB65X highbays push clean, consistent light across the full floor area. Workers can move confidently around the space with bright illumination throughout the warehouse.

The IP65 rating also means the luminaires are built for the realities of a working warehouse. Dust, humidity, and the general wear of an industrial environment are taken into consideration during in product development. Yet these fittings are made to hold up against all types of conditions.

The upgrade supports Gramline in meeting the requirements of AS/NZS 1680.2.4 standards. (This section covers lighting for industrial tasks and processes.) Achieving the right lux levels in a space like this is a workplace health and safety obligation.

Industralight supplies lighting for industrial projects like this regularly. Some of our other projects include Noumed Pharmaceutical’s and Nisbet’s warehouse sites. Without a doubt, we are the best choice when it comes to manufacturing lighting for warehousing and logistics.

Industralight HB65X LED highbay luminaires installed at Gramline's Smithfield fence manufacturing warehouse.

 

Further reading

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